Static Tests
 
Performed on the electronic test stands

Year 2007

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Excel File
Thrust Curve
Description
Video
1-27-07A1
(click for spreadsheet)



38-240 Casing, Dextrose rcandy

Peak Thrust: 51.6542  Lbs-force 
Average Thrust: 44.0518   Lbs-force (1)
Burn time: 0.70  Seconds (1)
Total Thrust: 31.02  Lb-Seconds
Total Thrust: 137.98  N-Seconds
Propellant weight: 0.1105  Kg 
Propellant weight: 0.244  pounds
ISP, Delivered 127.41  Seconds

Evidence that KN/DX rcandy works and can be used in my motors.  Burn time is longer than with recrystallized KN/Sucrose.
Video
1 meg,
3 seconds

.mpg file

2-24-07C
(click for spreadsheet analysis)

38-240 casing, Malt Extract/Dextrose propellant.  Approximately 2:1 dextrose to malt extract, plus about 0.3% RIO

Peak Thrust: 106.7679  Lbs-force 
Average Thrust: 85.0181  Lbs-force (1)
Burn time: 0.31  Seconds (1)
Total Thrust: 26.57  Lb-Seconds
Total Thrust: 118.18  N-Seconds
Propellant weight: 0.1022  Kg 
Propellant weight: 0.225  pounds
ISP, Delivered 117.99  Seconds

This made a sharp little burn, surprising, since the malt extract propellant would not burn at all unless a torch was held to it (see Video 0) and dextrose propellant burns more slowly than KN/sucrose.  Why should the combination of two slow propellants be faster than a fast one?  Beats me.  But I'll do some more experiments to find out.
Video 1
1 meg,
5 seconds, .wmv file

Video 0
3 attempts 
2 meg .wmv file,  14 seconds


2-24-07D

38-240 casing, Malt Extract/Dextrose propellant.  Replication of 2-24-07C except that propellant contains about equal proportions of dextrose and dry malt extract.  It was barely non-continuous at 1 atmosphere, and expected to burn moderately in the motor casing.  

Peak Thrust: 106.7679  Lbs-force 
Average Thrust: 85.3167  Lbs-force (1)
Burn time: 0.30  Seconds (1)
Total Thrust: 26.31  Lb-Seconds
Total Thrust: 117.01  N-Seconds
Propellant weight: 0.1012  Kg 
Propellant weight: 0.223  pounds
ISP, Delivered 117.98  Seconds

Surprise!  Burn is almost identical to the previous test.  This propellant contains slightly more RIO than the previous motor, approximately 0.5%  
Next tests will be made without RIO, to eliminate this complicating factor.
Video
900K
5 seconds .wmv file

2-27-07A1-27-07A static test thrust curve38-240 casing, Malt Extract/Dextrose propellant.  Replication of 2-24-07C except that propellant contains more dry malt extract than dextrose, 3:1 ratio.  

Propellant is made with 21% malt extract, 7% dextrose, and 14% Karo syrup.  Doped with 0.01% (0.2g in whole 170gram batch) red iron oxide, it is a non-continuous burn, "chuffy" under propane-torch flame.

3-3/4 inch long fuse-paper ignitor used, extending full length of propellant grain.

Peak Thrust: 67.3778  Lbs-force 
Average Thrust: 54.0618  Lbs-force (1)
Burn time: 0.48  Seconds (1)
Total Thrust: 26.36  Lb-Seconds
Total Thrust: 117.23  N-Seconds
Propellant weight: 0.1006  Kg 
Propellant weight: 0.222  pounds
ISP, Delivered 118.91  Seconds

Ignitor is expelled immediately upon ignition, followed by an ignition delay of about 2 seconds, but then by a quick ramp-up to full thrust and nominal burn thereafter.  

Burn time, pressure, and thrust are similar to KN/sucrose motors of this configuration.  
Video
900K
5 seconds .wmv file
3-17-07B1


38-240 Static test, Fuse Paper/Thermite ignitor.  Grain is uninhibited, very tight fit in case liner so no wrap of fuse paper around grain this time.  Ignitor is strip of rich fuse paper 1.5 inches wide x 5.5 inches long.  Last half of the roll is spread with 0.2g RIO/Al mixture, 3:1 ratio.  Ignitor secured with full covering of green masking tape.

Used new casting base and rod by Bob Gunar, made more precise grain, and the better-centered core may have contributed to the even burn.

Peak Thrust: 73.8053  Lbs-force 
Average Thrust: 62.2407  Lbs-force (1)
Burn time: 0.46  Seconds (1)
Total Thrust: 29.05  Lb-Seconds
Total Thrust: 129.20  N-Seconds
Propellant weight: 0.1130  Kg 
Propellant weight: 0.249  pounds
ISP, Delivered 116.67  Seconds

Ignition quick, rise to pressure very fast, and thrust "curve" is amazingly flat.  This bears replication.

Video
1 meg
5 seconds .wmv file

3-17-07B2


38-240 Static test, Fuse Paper/Thermite ignitor.  Essentially the same as 3-17-07B1 but with slightly smaller grain.  

Peak Thrust: 88.3372  Lbs-force 
Average Thrust: 70.9673  Lbs-force (1)
Burn time: 0.42  Seconds (1)
Total Thrust: 30.16  Lb-Seconds
Total Thrust: 134.16  N-Seconds
Propellant weight: 0.1101  Kg 
Propellant weight: 0.243  pounds
ISP, Delivered 124.34  Seconds

Similar quick rise to pressure, not quite as clean a curve but quite acceptable.
Video
1 meg
5 seconds .wmv file

3-18-07A38-240 static test, Fuse paper/thermite ignitor, RIO catalyzed propellant.  Grain is made from same batch of propellant as used in both 3/17/07 tests, but 0.5% red iron oxide is added.  

Peak Thrust: 105.1762  Lbs-force 
Average Thrust: 85.7379  Lbs-force (1)
Burn time: 0.35  Seconds (1)
Total Thrust: 30.72  Lb-Seconds
Total Thrust: 136.65  N-Seconds
Propellant weight: 0.1133  Kg 
Propellant weight: 0.250  pounds
ISP, Delivered 123.07  Seconds

Burn is somewhat quicker, pressure and peak thrust considerably higher.  Peak thrust on this test was about 1450 psi, peaks on the two 3/17 tests were 1000 and 1200 psi.  
Video
1 meg
5 seconds .wmv file
3-18-07B
(click for spreadsheet analysis)
38-240 static test, fuse paper/thermite ignitor, Dry Malt Extract propellant.  Grain is made of remnant from3/9/07C, two parts dry malt extract, 1 part dextrose as primary fuels.  This propellant does not support its own combustion at 1 atmosphere, requires continual flame source, and even then it chuffs.

Peak Thrust: 44.2390  Lbs-force 
Average Thrust: 36.7784  Lbs-force (1)
Burn time: 0.51  Seconds (1)
Total Thrust: 18.85  Lb-Seconds
Total Thrust: 83.84  N-Seconds
Propellant weight: 0.0953  Kg 
Propellant weight: 0.210  pounds
ISP, Delivered 89.77  Seconds

Upon ignition, motor started slow burn.  After about 6 seconds, it almost extinguished, then started chuffing.   The chuffing continued to increase for about 6 seconds after which there was a strong thrust.

Apparently the thermite ignitor does not ensure full igniton.  Nor is it necessarily to be credited with the fast rise to pressure in the last 3 tests, as this one shows a fast rise once it gets past the chuffing, and by the time that had happened the ignitor was long gone.

I'm going to name this propellant "Chuffmaster."
Video
2 meg
17 seconds .wmv file

Recrystallized Rocketry
Jimmy Yawn
jyawn@sfcc.net
rev 3/18/07